How to Tell When a LiPO Battery is Bad

How to Tell When a LiPO Battery is Bad

We recommend checking batteries for signs of damage before each use. Typically, a visual inspection can be the best leading indicator of a damaged LiPO battery. If you notice any of the below, you likely need to retire the battery immediately and take precautions for safe disposal:
  1. Battery looks "puffy". The outside packaging appears swollen and is beginning to look like a pillow
  2. Corners of battery are dented; this is typically the result of a drop or repeated drops
  3. The foil packaging has been punctured and the battery cells inside are exposed to, or could easily become exposed to the air
  4. Wire sheath or insulation has been stripped back and bare wire is visible at the base of the connector
  5. Connectors are becoming (very) hot to the touch after use. Connectors should never be hotter than the wires between the battery and connector
  6. Plastic battery case is cracked or seems to have been forced open and will not fully close

Use of damaged batteries can result in equipment damage, explosions and fire.
If you are unsure about whether a battery is safe or damaged operate, please contact your customer success representative.

Example of a normal LiPO battery (left) and a puffy LiPO battery (right) which should be retired
    • Related Articles

    • When to be concerned about battery dents

      When using and transporting our Lithium batteries it is possible they may become damaged if dropped or roughly handled in transit. When batteries are damaged or dented in a way that compresses their aluminum casing it is possible that this casing ...
    • Replacing GPS antenna mounts

      If the GPS antenna mounts become damaged either in shipping or in some other capacity and need to be replaced, we can send customers these videos and the following tools in order to make the repairs themselves  Walkthrough videos ...
    • Charging and Discharging Batteries

      Charging Safety   Under no circumstance, should you connect a red wire to a black wire. Doing this can result in a short circuit on the battery and could cause serious damage to the battery and bodily harm. When charging batteries, please adhere to ...
    • Softwash Rig Ball Valve Damage

      Over time when using the softwashing rig one piece of equipment that may become damaged faster than others will be the ball-valve on the outlet hose. This will occur when pulling out and reeling in the hose if the ball valve is allowed to drag along ...
    • Taking and Downloading Pictures/Videos on H16 Controller

      Capturing FPV Camera Pictures and Videos   There are a number of circumstances in which you may want to capture pictures or videos from the first person camera on your cleaning drone. You may want to provide a client a digital receipt of the work ...